Aseptic Container with Product Storage and Mixing Chambers

ABSTRACT

A container for housing and producing a liquid comestible product and in situ heating or cooling thereof is constructed for rotation of the lid to release a comestible powder into water. Rotation of the base causes release of liquid to be initiated for allowing mixing of the comestible powder/water blend.

CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a continuation-in-part of co-pending U.S. patent application Ser. No. 11/355,860, filed Feb. 16, 2006, the disclosure of which is hereby incorporated by reference.

STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH

Not applicable.

BACKGROUND OF THE INVENTION

The present invention generally relates to packaging containers for a variety of, inter alia, beverages and other liquid comestibles, and more particularly to packaging containers that permit such liquid comestibles to be made from dry mixes and water in the field along with heating of the thus-formed liquid comestibles.

A variety of liquid comestibles have limited shelf life and/or require refrigeration. Consumers of such products, however, often are required to consume such liquid comestibles when they are not at home and/or do not have access to refrigeration facilities. For example, a variety of foodstuffs will spoil if they are not refrigerated. The same is true for a variety of pharmaceutical products. Risk of spoilage due to bacterial contamination translates into a limited useful life of the product absent refrigeration. In other contexts, liquid comestible products may require heating for sterilization, organoleptic properties, etc. Thus, not only does the consumer require that the liquid comestible be refrigerated prior to ingestion, but often the comestible must be heated prior too.

The art has addressed the foregoing dilemma and proposed a variety of packing containers. For example, U.S. Pat. No. 5,388,565 proposes a self-heating container system for heating beverages or food, wherein the container has an upper chamber filled with water separated by a thin plate from a lower chamber filled with lime. Sharp spikes can be depressed from outside the container to pierce the thin plate.

U.S. Pat. No. 4,528,218 proposes a similar heating system for heating or cooling foodstuffs wherein an external lock-out system prevents unintended piercing of the diaphragm and premature heating/cooling of the foodstuff.

U.S. Pat. No. 3,596,801 proposes a liquid/powder foodstuff mixing container with a piercing tool actuated from outside the container to pierce a diaphragm separating the water and powder. No heating or cooling is shown.

U.S. Pat. No. 5,514,394 proposes a similar mixing container for dry cereal and milk.

U.S. Pat. No. 5,461,867 proposes a self-heating container system for heating beverages or food much like that system in the '565 patent.

U.S. Pat. Nos. 4,753,085 and 5,205,277 propose other self-heating container system variants to the '565 and the '867 patents.

U.S. Pat. No. 6,257,428 proposes a baby bottle having a pair of vertically stacked reservoirs, one for water and one for powder, separated by a movable closure (e.g., see FIG. 15).

U.S. Pat. No. 6,113,257 also proposes a baby bottle having a pair of vertically stacked reservoirs, one for water and one for powder, separated by a movable closure.

U.S. Pat. No. 6,003,728 proposes a vessel housing two products separated by a membrane that can be pushed with an external rod for mixing of the products.

U.S. Pat. No. 5,863,126 proposes screwing together two bottles, each containing a product, wherein with joining of the bottles a movable closure is moved to cause mixing of the products.

U.S. Pat. No. 5,353,961 proposes a bottle with an upper and lower bellows chamber connected by a one-way valve. The upper bellows chamber is moved downwardly to force the contents of the lower chamber through the one-way valve and into the upper chamber.

U.S. Pat. No. 5,417,321 proposes a bottle with an upper container and a lower container separated by a diaphragm that is puncturable from the outside.

U.S. Pat. No. 5,275,298 proposes a baby bottle having an upper and lower chamber separated by a rotatable ball having a penetrating shaft wherein rotation of the ball causes the chambers to be in fluid communication.

U.S. Pat. No. 5,088,627 proposes a container with upper and lower chambers separated by a tubular closure moveable to provide communication between the chambers.

U.S. Pat. No. 5,088,770 proposes a bottle of an upper and a lower chamber separated by a membrane, which can be punctured to provide communication between the chambers.

U.S. Pat. No. 4,779,722 proposes a container with 3 or more chambers, each separated by a valve manually operable from outside.

U.S. Pat. No. 4,950,237 proposes a bottle of an upper chamber and a lower bellows chamber separated by a stopper that is released when the lower bellowed chamber is expanded.

U.S. Pat. No. 4,936,446 proposes a bottle having an upper and a lower chamber separated by a closure that moves when the upper bottle cap is screwed.

U.S. Pat. No. 3,856,138 proposes a bottle composed of a pair of annularly disposed chambers wherein the upper chamber can be moved upwardly to unseal their connection so that contents within each chamber can mix.

U.S. Pat. No. 6,079,405 proposes a container for housing and producing a liquid comestible product and in situ heating thereof has an upper comestible chamber and a lower comestible chamber separated by a comestible diaphragm. One of the comestible chambers retains a dry powder and the other comestible chamber retains water. A moveable pierce rod assembly penetrates from outside the container to inside the upper comestible chamber and is attached to an arm disposed outside of the container. A removable protective collar is disposed between the arm and the container to retain the arm and pierce rod assembly in place. A flexible collar is disposed within the protective collar to seal the pierce rod assembly between the arm and the container. The lower chamber houses an upper heating/cooling chamber and a lower heating heating/cooling chamber separated by a heating heating/cooling diaphragm. One of the heating heating/cooling chambers retains a chemical reactant and the other heating heating/cooling chamber retains water. A moveable plunger retains by a flexible plunger diaphragm and is hand actuated from outside the container. The plunger is disposed to penetrate through and rupture the heating heating/cooling diaphragm when actuated from outside the container to combine the chemical reactant and water for generating/withdrawing heat to heat/cool the contents of the lower chamber. A dispensing tube is provided for removing the liquid comestible product from the container. Removal of the protective collar permits the pierce rod to be actuated from outside of the container for releasing contents in the upper comestible chamber into contents in the lower comestible chamber for producing a liquid comestible product from the powder and the water. The liquid comestible product can be heated/cooled by actuating the plunger to rupture the heating diaphragm.

Despite these proposals, there still is a need in the art for a simple, yet reliable container that can house separately liquid and powder for admixing in the field, followed by heating of the in situ formed liquid comestible in the same container. The present invention is addressed to such need.

BRIEF SUMMARY OF THE INVENTION

The invention is a container for housing and producing a liquid comestible product and in situ heating or cooling thereof. The container includes an annular housing (14) having an upper threaded neck (34) and an open upper end and an open lower end. A base (28) is rotatable affixed to the housing lower end. A sealing member (16) is disposed within the annular housing and has a sealing disk (36), which mates against the annular housing for form an upper comestible chamber (38) for retaining a comestible powder and a lower a mixing chamber (44) for retaining a comestible liquid. An inner annular heating shell (18) is disposed within the annular housing and is affixed to the base for rotation therewith. A liquid water bag (20) is disposed within the heating shell for housing liquid water. A heat transfer bag (22) is disposed within the heating shell for containing a chemical reactant. A cutter (26) is carried by the heating shell and disposed so that rotation of the base urges rotation of the heating shell which carries the cutter into contact with the liquid water bag for release of contents of the liquid water bag for contact with the heat transfer bag resulting in the generation of heating or cooling for heating or cooling contents in the comestible chamber.

Advantages of the present invention include the ability to carry the container to remote locations devoid of refrigeration. Another advantage is the ability to mix the dry powder and water via hand activation to form a liquid comestible product. A further advantage is the ability to hand-activate a heating system also housed with the container for heating the liquid comestible product. A yet further advantage is the ability to enhance the ability of the water to dissolve the dry powder by the heating of the water. A yet another advantage is the ability to adapt the container to have a baby bottle configuration for feeding formula infants. Still a further advantage is the ability to adapt the container to be used by children and adults. Still another advantage is the ability to prepare both liquid nutritional products as well as liquid medicinal comestible products. These and other advantages will be readily apparent to those skilled in the art based on the disclosure set forth herein.

BRIEF DESCRIPTION OF THE DRAWINGS

For a fuller understanding of the nature and objects of the present invention, reference should be had to the following detailed description taken in connection with the accompanying drawings in which:

FIG. 1 is an exploded perspective view of the container showing all of the components;

FIG. 2 is a cross-sectional elevational view of the container of FIG. 1 in its initial sealed and locked condition;

FIG. 3 is a cross-sectional elevational view of the container of FIG. 1 with the lower assembly partially rotated to heat a volume of liquid, such as water, in a mixing chamber; and

FIG. 4 is a cross-sectional view taken along line 4-4 of FIG. 3; and

FIG. 5 is a cross-sectional elevational view like that in FIG. 3, but with the upper assembly partially rotated to mix the contents upper comestible chamber with the heated volume of liquid in the mixing chamber. The drawings will be described in further detail below.

DETAILED DESCRIPTION OF THE INVENTION

The disclosure is embodied in a new container for housing and producing a liquid comestible product and for in situ heating of the comestible product. The container apparatus has an upper comestible chamber and a lower comestible chamber separated by a comestible diaphragm. One of the comestible chambers retains a dry powder and the other comestible chamber retains water. A moveable pierce rod assembly penetrates from outside the container to inside the upper comestible chamber and is attached to an arm disposed outside of the container. A removable protective collar is disposed between the arm and the container to retain the arm and pierce rod assembly in place. A flexible collar is disposed within the protective collar to seal the pierce rod assembly between the arm and the container. The lower chamber houses an upper heating/cooling chamber and a lower heating heating/cooling chamber separated by a heating heating/cooling diaphragm. One of the heating heating/cooling chambers retains a chemical reactant and the other heating heating/cooling chamber retains water. A moveable plunger retains by a flexible plunger diaphragm and is hand actuated from outside the container. The plunger is disposed to penetrate through and rupture the heating heating/cooling diaphragm when actuated from outside the container to combine the chemical reactant and water for generating/withdrawing heat to heat/cool the contents of the lower chamber. A dispensing tube is provided for removing the liquid comestible product from the container. Removal of the protective collar permits the pierce rod to be actuated from outside of the container for releasing contents in the upper comestible chamber into contents in the lower comestible chamber for producing a liquid comestible product from the powder and the water. The liquid comestible product can be heated/cooled by actuating the plunger to rupture the heating diaphragm.

Referring initially to FIG. 1, a container, 10, is seen to be composed of the following components: a lid, 12; an outer housing, 14; an upper seal member, 16; an annular heating shell, 18, a liquid water bag, 20; heat transfer bag, 22; a sponge ring, 24; a cutter, 26; and a container base, 28. The components are assembled in the sequence illustrated in FIG. 1.

As assembled in a shipping condition, FIG. 2 shows an outer protective wrapping, 30, such as shrink wrapping, covering the entire outside surface of container 10. Such wrapping ensures that container 10 has not been tampered with between manufacturer and consumer/purchaser. Since a comestible, such a baby formula, can be dispensed from container 10, such safety wrapping 30 is of comfort to the consumer.

Outer housing 14 has an upper threaded neck, 34 (see FIGS. 1 and 2), adapted to receive lid 12, which is internally threaded for screwing lid 12 onto housing neck 32. Outer housing 14 functions as a bottle or container shell, which the user grasps for drinking heated/cooled liquid from container 10. Components 16-26 are housed with in the interior of outer housing 14, which is annular in configuration. Container base 28 mates with the opening at the bottom of housing 14 to form a closed container from which heated/cooled liquid is withdrawn from the upper opening on outer housing 14.

Container base 28 has an upper lip, 46, that fits within a recess or race, 48, formed in the lower portion of outer housing 14. Such interfit arrangement permits container base 28 to be rotated relative to outer housing 14. Such interfit arrangement also serves as (at least) a part seal between the outside environment and chamber 44.

Upper seal member 16 has upper seal projections, one being a seal projection, 32, which is in sealing contact with a container upper seal projection, 35. Upper seal member 16 also has a lower sealing disk, 36, which also mates with the inside surface of outer housing 14 and with upper seal projection 35 forms a upper chamber, 38, which can house, for example, comestible powder, such as, for example, baby formula powder, health/power drink powder, or the like. In fact, even a comestible liquid could be housed within upper chamber 38.

It is an object that the container maintain the contained products in an aseptic condition to prevent spoilage or contamination. Furthermore, the container is provided with features that make tampering with the aseptic packaging obvious to the user. Thus, the purity of the contained product is assured to the user prior to beginning use or consumption.

Disclosed herein in an embodiment of a container for housing and producing a liquid comestible product and for in situ heating or cooling thereof. The container as disclosed includes an annular housing (14) with an upper threaded neck (34) and an open upper end and an open lower end. A base (28) is rotatable affixed to the housing lower end. A sealing member (16) is disposed within the annular housing and has a sealing disk (36), which mates against the annular housing for form an upper comestible chamber (38) for retaining a comestible powder and a lower a mixing chamber (44) for retaining a comestible liquid. An inner annular heating shell (18) is disposed within the annular housing and is affixed to the base for rotation therewith. A liquid water bag (20) is disposed within the heating shell for housing liquid water. A heat transfer bag (22) is disposed within the heating shell for containing a chemical reactant. A cutter (26) is carried by the heating shell and disposed so that rotation of the base urges rotation of the heating shell which carries the cutter into contact with the liquid water bag for release of contents of the liquid water bag for contact with the heat transfer bag resulting in the generation of heating or cooling for heating or cooling contents in the comestible chamber.

Heating shell 18 also is annular in configuration and desirably can be made with a large surface area, such as by being serpentine in configuration, as illustrated in FIG. 1. The lower annular edge, 40, of heating shell 18 sealingly mates with the lower annular lip, 42, of outer housing 14 to form a lower comestible chamber, 44, which can house a comestible liquid, such as, for example, water. Combing comestible powder in chamber 38 with comestible liquid in chamber 44 forms an ingestible drink, such as, for example, baby formula, sports drink, for the like.

Referring now also to FIGS. 3 and 4, heating shell 18 has an inner chamber formed by a downstanding wall, 50, within which water bag 20 is retained. A lower flange, 52, of heating shell 18 also mates with lower annular lip 42 for sealing a chamber, 54, formed by annular heating shell 18 and also is part of the seal for chamber 44.

Cutter 26 is retained at the upper end of container base 28. Rotation of container base 28, relative to heating shell 18, then, results in the rotation of cutter 26. Rotating cutter 26 in turn punctures liquid water bag 20 releasing its contents—water—which falls down inside the lower volume of chamber 54 and in contact with heat transfer bag 22.

Heat transfer bag 22 retains therewithin a chemical reactant, which with water, results in either an exothermic or an endothermic chemical reaction. Released water from heat transfer bag 22 soaks into heat transfer bag 22 for such chemical reaction to occur. As to the chemical reactant in heat transfer bag 22, a variety of chemical reactants are well known in the art. These include, for example, alkaline earth oxide (e.g., CaO), glacial acetic acid, sulfuric acid, and the like. Such chemical reactants generate heat when combined with water (exothermic reaction) housed in heat transfer bag 22. It will be appreciated that other chemical reactants could be used that result in an endothermic reaction when mixed with water for the cooling of the contents in heat transfer bag 22. These reactants include, for example, ammonium nitrate, ammonium chloride, and the like.

The resulting chemical reaction heats/cools the water stored in chamber 44. It will now be appreciated that the serpentine or other increased surface area design of heating shell 18 increases the heating/cooling surface area for heating/cooling water in chamber 44 to be more rapidly heated/cooled.

Referring now also to FIG. 5, rotation of cap 12 causes upper seal member 16 to be moved downwardly to disengage lower sealing disk 36 from contact with the inside surface of outer housing 14 and release the comestible powder housed in chamber 38 to be released and mix with the water stored in chamber 44. Simply shaking container 10 causes the powder and water to mix to form a comestible drink. Annular sponge 24 ensures that no liquid within chambers 44 and 54 can leak to outside container 10.

It will be appreciated by the skilled artisan that the powder in chamber 38 can be released into water chamber 44 before or after liquid water bag 20 is punctured for initiating the heating/cooling reaction for heating/cooling water in chamber 44.

Removal of cap 12 permits a use to drink from container 10. Alternatively, a conventional annular ring and nipple assembly can be screwed onto upper threaded neck 32 for forming a “baby bottle” from which an infant or toddler can ingest the heated/cooled contents housed within container 10.

Of course, materials of construction will be suitable for the types of comestible products being stored and heated (cooled) and will be able to withstand the temperatures generated in chamber 54, for example. Thus, temperature resistant plastics will be favored for their cost, disposability, and ability to withstand the expected temperatures to be encountered. Such plastics will include, for example, suitable acrylic polymers, polyolefin polymers, polyethylene terephthalate, and the like.

Sealing of upper comestible powder chamber is accomplished through the function of membrane 34. Pierce rod 46 is used to release the comestible powder from an upper comestible chamber. Removal of collar 50, by pushing down on arm 40 in order to push down on pierce rod 46 that is then actuated to puncture membrane 34 is used activate the release of powder from upper comestible chamber. Finally, pushing cover 64 upwardly moves plunger upwardly to puncture diaphragm 72 to release chemical powder in chamber 59 into water in chamber 61 releases a chemical powder into water for generating heat, for instance through an exothermic reaction. Thus, the container provides a heretofore unknown apparatus that provides for the rotation of a bottom cap that causes a cutter to rotate and puncture a liquid water bag, releasing water into the chemical powder chamber. The container device provides for both releasing the stored comestible powder for immediate mixing with mixing liquid and also for releasing a reactive chemical powder into water for heating (or cooling) the liquid comestible mixture. The container provides for these two operations in addition to allowing for ready consumption of the stored food product, by drinking the liquid comestible mixture.

While the foregoing description has concentrated on nutritional comestible products, it will be appreciated that certain medicinal products (e.g., antibiotics) may come in powder form for admixing with water to product an oral or ingestive medicine for consumption by, for example, toddlers, children, and adults. Heating of such medicinal products could aid in their dissolution by heated water, aid in their efficacy, etc. The same can be said for cooling of the medicinal products, which may make them more organoleptically palatable. Thus, the inventive container could be used to provide a variety of ingestive products, either heated or cooled.

In a preferred embodiment, the container provides for an annular outer housing having an inner surface, an outer surface, a threaded upper neck, an upper opening, and a lower opening, with a base sealing the annular outer housing lower opening. As part of this structure, a sealing member is disposed within the annular outer housing, and the sealing member is provided with a plurality of upper seal projections, that when advanced act as rams against a sealing disk. For instance, a circular sealing disk mates with the inside surface of the annular outer housing, sealing it, and thus forming an upper comestible chamber for retaining a comestible product such as a food product powder, that remains divided from a provided lower mixing chamber for retaining a comestible mixing liquid, such as water. A threaded lid engages with the threaded upper neck, and the inside of the lid provides rams projecting within the upper neck, which when advanced by screwing down the lid, reach towards contact with the plurality of upper seal projections within the upper opening. Advancing the threaded lid within the upper neck forces the rams carried by the lid into contact with the upper seal projections thereby disengaging the sealing member from contact with the inside surface of the annular outer housing. Once disengaged, the displacement of the sealing disk allows for mixing of the contents of the upper comestible chamber and the lower mixing chamber and subsequent dispensing of the liquid comestible product. In a preferred embodiment, the disengagement of the sealing disk is irreversible, by rupture of the disk with respect to its shape or integrity. Alternatively, the disk may spring out of shape under the force of the advancing rams, but return to the sealing conformation when the rams are retracted. In some

While the invention has been described with reference to various embodiments, those skilled in the art will understand that various changes may be made and equivalents may be substituted for elements thereof without departing from the scope and essence of the invention. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from the essential scope thereof. Therefore, it is intended that the invention not be limited to the particular embodiments disclosed, but that the invention will include all embodiments falling within the scope of the appended claims. In this application, all citations referred herein are expressly incorporated herein by reference. 

I claim:
 1. A container for housing and dispensing a liquid comestible product, comprising (a) an annular outer housing having an inner surface, an outer surface, a threaded upper neck, an upper opening, and a lower opening; (b) a base sealing the annular outer housing lower opening; (c) a sealing member disposed within said annular outer housing, said sealing member further comprising a plurality of upper seal projections and a circular sealing disk mating with the inside surface of the annular outer housing to form an upper comestible chamber for retaining a comestible product divided from a lower mixing chamber for retaining a comestible liquid; and (d) a threaded lid engaging with the threaded upper neck, said lid providing rams projecting within the upper neck towards contact with the plurality of upper seal projections within the upper opening; wherein advancing the threaded lid within the upper neck forces the rams carried by the lid into advancing contact with the plurality of upper seal projections thereby irreversibly disengaging the sealing member from contact with the inside surface of the annular outer housing, and allowing mixing of the contents of the upper comestible chamber and the lower mixing chamber and subsequent dispensing of the liquid comestible product.
 2. The container of claim 1, which is manufactured from one or more of an acrylic polymer, a polyolefin polymer, or polyethylene terephthalate.
 3. The container of claim 1, which has a disengageable lid affixed to said threaded neck.
 4. The container of claim 1, further comprising an internally threaded lid engaged with an externally threaded neck.
 5. The container of claim 1, further comprising a removable shrink wrapping that indicates if product tampering has occurred.
 6. The container of claim 1 further comprising a comestible product which is one or more of baby formula powder, health/power drink powder, tea, broth, coffee, cocoa, juice, or baby formula.
 7. The container of claim 6 further comprising a comestible product that is baby formula powder.
 8. The container of claim 1 further comprising a comestible liquid housed within the upper comestible chamber and a comestible liquid housed within the lower mixing chamber.
 9. The container of claim 1 further comprising a comestible powder housed within the upper comestible chamber and a comestible liquid housed within the lower mixing chamber, or a comestible liquid housed within the upper comestible chamber and a comestible powder housed within the lower mixing chamber.
 10. A container for housing and dispensing a liquid comestible product, comprising (a) an annular outer housing having an inner surface, an outer surface, a threaded upper neck, an upper opening, and a lower opening; (b) a base sealing the annular outer housing lower opening; (c) a sealing member disposed within said annular outer housing, said sealing member further comprising a plurality of upper seal projections and a circular sealing disk mating with the inside surface of the annular outer housing to form an upper comestible chamber for retaining a comestible product divided from a lower mixing chamber for retaining a comestible liquid; (d) a container base with an upper lip, fitted within a race, said race formed in the lower portion of said outer housing wherein the interfit between the container base and the race allows the container base and the outer housing to be rotated relative to each other while forming a seal between the outside environment and the upper comestible chamber and the lower mixing chamber; and (e) a threaded lid engaging with the threaded upper neck, said lid providing rams projecting within the upper neck towards contact with the plurality of upper seal projections within the upper opening; wherein advancing the threaded lid within the upper neck forces the rams carried by the lid into advancing contact with the plurality of upper seal projections thereby disengaging the sealing member from contact with the inside surface of the annular outer housing, and allowing mixing of the contents of the upper comestible chamber and the lower mixing chamber and subsequent dispensing of the liquid comestible product, while maintaining a seal between the now combined upper comestible chamber and lower mixing chamber .
 11. The container of claim 10, which is manufactured from one or more of an acrylic polymer, a polyolefin polymer, or polyethylene terephthalate.
 12. The container of claim 10, which has a disengageable lid affixed to said threaded neck.
 13. The container of claim 12, further comprising an internally threaded lid engaged with an externally threaded neck.
 14. The container of claim 13, further comprising a removable shrink wrapping that indicates if product tampering has occurred.
 15. The container of claim 10 further comprising a comestible product which is one or more of baby formula powder, health/power drink powder, tea, broth, coffee, cocoa, juice, or baby formula.
 16. The container of claim 15 further comprising a comestible product that is baby formula powder.
 17. The container of claim 10 further comprising a comestible liquid housed within the upper comestible chamber and a comestible liquid housed within the lower mixing chamber.
 18. The container of claim 10 further comprising a comestible powder housed within the upper comestible chamber and a comestible liquid housed within the lower mixing chamber, or a comestible liquid housed within the upper comestible chamber and a comestible powder housed within the lower mixing chamber. 